Category Archives: DragonCon

Reactor standalone

The first reactor’s finally done, at least electronics-wise!

Butterfly beginnings

While waiting for the next batch of reactor (and jellyfish) parts, we’ve started working on the animatronic butterflies for the gown.  So far, it’s just a tentative framework.  Next step is to find springs for it.

Remember that bit about us being noobs?  Yeah.  When ordering 5v Arduino controllers to stick inside your shiny new gadgets, check to make sure your FTDI programming cable is also 5v – not the 3.3v ones from your last project.  Thankfully, a few more days waiting for the new cables won’t kill our timeline.  #LFMF

Whoops…

Reactor motor

Well, the motor’s working (sort of).  Since the controller’s just pulsing the three coils in sequence with no regard for feedback or hall sensors, it jerks around instead of spinning.  Fortunately, that’s the look we’re going for!  It’s getting really packed in the push-light’s battery bay.

Reactor sine test

After much frustrated muttering and a few bad transistors, all the segments are up and running a trigonometric fade algorithm.  It looks like there are a lot more than three sets of LEDs going on and off, doesn’t it?

Reactor segment test

After an intense work session yesterday, we’ve gotten all the LEDs glued to both reactors, muslin prototypes done for the gown and one of the shirts, and all the LEDs are wired up for one of the reactors (six hours of soldering = fun).  Here’s a video of it running its first segment test.  There are three segments, so it’ll be three times as bright as this:

LEDs!

The surface-mount LEDs arrived yesterday, and they’re the perfect brightness (~2700mcd).  I’ve been working on supergluing them to the reactor and attaching wires.

Armor mockup

Heat is a real problem at DragonCon, even at night, so we’re going to stay away from a full armor vest.  Since the medic costume’s skirt is inspired by the Roman “lorica segmentata”, the armor will be designed to incorporate those elements as well (in steel and black plastic, instead of natural leather).  Polished steel segments for the pauldron will probably be articulated with servos for some creepy slow-motion effects.  We’ll make chevron-like “active cohesion armor” plates for the arm, with attachment points for the optical fibre bundles, and the plates will continue all the way down to the wrist.

More reactor

So, I’ve added some thinner copper wires around the edges for both accents and pressure on the motor.  I’ve also attached the wire winding plates to the motor itself.  The second reactor’s coming along nicely, too:

LEDs should arrive this week, so hopefully I can start the wiring soon.

Reactor update

We’ve cut and mounted a hard drive spindle motor in the center, and routed some heavy-gauge copper grounding wire around the rings for effect.  It still looks like a push-light.